Leading Operational Excellence 4.0

Redefine Operational Excellence in the Era of Industry 4.0 and 5.0

This transformative three-day Masterclass empowers senior leaders to revolutionise operational frameworks by merging Lean Six Sigma with advanced Industry 4.0 technologies. Master the strategic application of IoT, AI, predictive analytics, and digital twins to achieve unparalleled efficiency, agility, and resilience.

Masterclass Expert: Professor Maneesh Kumar

Dates: 29 - 31 October 2025

Location: Leipzig, Germany

Group size: Limited to 30 Participants

Access the Operational Excellence 4.0 Programme

Discover how this programme equips leaders with the tools and strategies to transform Lean with Industry 4.0 and drive measurable results. Simply complete the form below to download the full program details and take the first step towards optimising your organisation’s performance.

Meet our Leader

Maneesh Kumar
Professor of Service Operations
Cardiff Business School

Professor Maneesh Kumar is a leading expert in Service Operations at Cardiff Business School, Cardiff University. His research focuses on integrating Operational Excellence with Industry 4.0 technologies and big data, fostering operational capabilities in small and micro enterprises through cluster formation, sustaining excellence in operations, and developing innovative circular economy business models.

Professor Kumar’s dedication to education has earned him significant recognition, including the prestigious 'Excellence in Teaching, Training, and Development' award at Cardiff University’s Celebrating Excellence Awards in 2018.

“I was able to gain many insights into our Lean and Industry 4.0 integration journey.”

— Plant Director, Philips

Programme Benefits

  • Reimagine your operational processes by merging Lean Six Sigma methodologies with advanced Industry 4.0 technologies. Develop strategies that harness automation, IoT, and real-time analytics to enhance efficiency, agility, and resilience in the face of industrial complexity.

  • Leverage the power of predictive analytics, process mining, and digital value stream mapping to eliminate inefficiencies and enhance decision-making. Gain the tools to interpret complex data and implement actionable strategies that achieve measurable improvements across operations and supply chains.

  • Develop operational agility by embedding resilience into every aspect of your processes. Explore cutting-edge techniques like predictive maintenance and AI-driven intelligence to adapt swiftly to disruptions and build sustainable, future-ready operations.

  • Shape the future of your organisation with actionable leadership strategies that align Lean principles with Industry 4.0 advancements. Design tailored roadmaps for transformation, foster innovation within teams, and establish operational frameworks that deliver long-term excellence and adaptability.

Programme Overview

Day 1: Integrate Operational Excellence and Industry 4.0

Discover how to transform operational frameworks by seamlessly integrating Lean Six Sigma with Industry 4.0 technologies. This module empowers you to pinpoint decoupling points, balance customisation with standardisation, and harness real-time data and IoT for agility and scalability. Through advanced frameworks and case studies, you will redefine operational strategies to enhance resilience, optimise processes, and adapt seamlessly to volatile and complex environments.

Day 2: Build Resilience and Intelligence through Operations 4.0

Master the art of leveraging digital tools to drive resilience and intelligence within operations and supply chains. This session delves into predictive maintenance, AI-driven analytics, and digital value stream mapping to eliminate inefficiencies and unlock performance gains. An exclusive visit to the Porsche Leipzig Smart Factory provides unparalleled insights into the transformative power of Industry 4.0 technologies, equipping you to architect data-driven, agile, and future-ready operational ecosystems.

Day 3: Unlock the Full Potential of Operational Excellence 4.0

Design a visionary roadmap for operational transformation by aligning Lean principles with cutting-edge Industry 4.0 innovations. This module equips you to modernise your workforce, embed generative AI tools, and integrate technologies like digital twins into your operations. Through interactive workshops and strategic planning, you will develop a bespoke blueprint to achieve operational excellence, competitive agility, and sustainable growth in the evolving digital landscape.

Schedule a Personalised Consultation with a Programme Advisor

Shape the future of your organisation by connecting with a programme advisor from The Future Factory. Designed for executives leading transformation in Manufacturing, Supply Chain, and Innovation, this personalised session helps you align your development goals with cutting-edge executive education.

During your consultation, you will:

  1. Explore how our Leading Operational 4.0 Masterclass programme equips you with the tools to drive innovation, agility, and resilience in your operations.

  2. Discuss strategies to overcome challenges in digital transformation and create value for your organisation.

  3. Receive tailored advice to align your leadership development with your specific industry and business objectives.

Future-proof your operations through Lean Six Sigma and Industry 4.0 integration

Design operational 4.0 strategies tailored to your organisation's digital transformation goals and unique operational challenges

Register your Place

Become a member of The Future Factory® now and join this Masterclass as part of your membership

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